How to understand what is the splitter

The base is welded by section steel and steel plate, qualitative treatment;

Fixed memorial arch,1 piece; Memorial arch, 1; Welded steel plate, aging treatment, precision machining boring machine;

Activity memorial arch manual movement; Sliding seat material: QT600; The worm pair of the lifting wheel of the knife shaft synchronously rises and falls, the hand wheel is manually fine-tuned, and the precision of lifting and returning is not more than 0.03mm;

Cutter shaft: diameter φ120mm(H7), cutter shaft effective length: 650mm, key width 16mm; Material 40Cr forging, quenching HB240∽260, rough machining, medium frequency processing, grinding, hard chromium plating, grinding; The runout of the cutter shaft is not greater than 0.02mm, and the runout of the shaft shoulder is not greater than 0.01mm. (The size of the cutter shaft is matched according to the model)

The cutter shaft rotates by universal coupling (2), synchronous gear box, and power is driven by AC15KW frequency conversion speed regulation (matched by motor power). Synchronous gear box: steel plate welding, after qualitative treatment, boring machine precision machining bearing holes, gear using 40Cr forging, quenching HB247∽278, quenching HRC38∽45.
Knife shaft locking: nut locking tool, left and right screw nut each 1;

Diameter of blade: ф240mm(actual size matching knife shaft).

1. Principle of constant tension control

The essence of constant tension control in the process of winding and unwinding is to know the change of winding diameter in the operation of the load. Due to the change of winding diameter, in order to maintain the operation of the load, the output torque of the machine needs to change with the change of winding diameter. For V series frequency converter, because it can do torque control, so it can complete the control of winding constant tension. V series inverter provides three analog input ports, AUI, AVI, ACI. The three analog inputs can be defined as a variety of functions, so one can be selected as a torque given and the other as a speed limit. 0~ 10V corresponds to the frequency converter output 0~ rated torque of the motor, so that constant tension control can be completed by adjusting the voltage of 0~ 10V. And du Yu stripe machine, the part of the calculation of coil diameter is calculated through the tension controller, of course, with PLC architecture to achieve is no problem. That is to say, the tension can be set on the man-machine or text, and the winding diameter can be calculated by PLC, T=F*D/2, so the torque size of the motor output can be calculated. The torque given end of the V series converter can be output through the analog quantity.

2. Calculation of synchronous speed

Because we know that when the frequency converter works at low frequency, the characteristics of the stripe machine ac induction motor are not good, the activation torque is low and the division is linear, so we should try to avoid the winding motor working below 2HZ in the whole process of winding. Therefore, there is a minimum speed limit for the winding motor. For a four-level motor, its synchronous speed is calculated as follows: N1 = 30F1 /p= N1 =1500r/min=2HZ/50HZ=N/1500=N=60rpm/min

(F1 is the rated frequency, P is the polar logarithm,n1 is the synchronous speed)

3. Speed limit operation

When the maximum winding diameter is reached, the lowest running speed in the whole winding process can be calculated:

V = PI * D * n/I = Vmin = 60/9 = 3.14 * 1.2 * 25.12 m/min

Tension control, the slitting machine to speed limit, otherwise there will be flying, so speed limit operation.

4. Tension and torque calculation

If F*D/2=T/ I (F-- tension, D-- winding diameter, T-- torque, I -- reduction ratio), =F=2*T* I /D for 3.7KW AC motor, its rated torque calculation is as follows: T=9550*P/n=T= 24.88n. m So Fmax=2*24.88*9/0.6= 74.64n (T-- rated torque of motor, P-- rated power of motor, n== rated speed of motor)

The slitting machine production line is mainly composed of feeding trolley, uncoiling machine, leveling machine, slitting machine, waste edge winding machine, tensioning machine, winding machine, unloading device, etc.

Structure drawing of slitting machine:

Slitting machine is a kind of longitudinal cutting equipment for wide coil material. So this word is used in various industries, we can understand from the scope of use.

1. This is also the mainstream product in the current packaging equipment, which is often seen in the packaging market.

2. Used for stripping leather, cloth, plastic, film and so on.

3. Used for strip metal coil such as strip steel, stainless steel, copper... It is mainly used in steel processing plants, steel market operators, steel rolling manufacturers, electrical industry, automobile, stamping parts and so on.